AS THE SIZE OF COMPOSITE PARTS EXCEED THAT OF EVEN THE LARGEST AUTOCLAVES, NEW OUT-OF-AUTOCLAVE PROCESSES AND MATERIALS ARE NECESSARY TO ACHIEVE THE SAME LEVEL OF PERFORMANCE AS AUTOCLAVE CURED COMPOSITES. UNFORTUNATELY, THE QUALITY OF COMPOSITES MANUFACTURED WITH CURRENT OUT-OF-AUTOCLAVE PREPREG SYSTEMS IS LIMITED BY THEIR SHORT SHELF-LIFE AT AMBIENT CONDITIONS. THE RESIN ADVANCEMENT, DUE TO LONG LAY-UP TIMES, COMMONLY CAUSES VARIATIONS IN FIBER VOLUME AND HIGHER VOID CONTENT IN THE CURED STRUCTURES. ALSO, CURRENT OUT-OF-AUTOCLAVE PREPREG SYSTEMS DO NOT PROVIDE THE SAME LEVEL OF PERFORMANCE, ESPECIALLY DAMAGE TOLERANCE, AS MANY CURRENT AUTOCLAVE CURED PREPREG SYSTEMS. IT IS THE OBJECTIVE OF THIS WORK TO DEVELOP A MATRIX AND PREPREG SYSTEM FOR OUT-OF-AUTOCLAVE PROCESSING THAT HAS A YEAR OUT-TIME AT AMBIENT CONDITIONS WHILE ALSO PROVIDING AN EXCELLENT BALANCE OF MECHANICAL PROPERTIES AND DAMAGE TOLERANCE. AS AN ADDITIONAL FUNCTIONALITY, THE OUT-OF-AUTOCLAVE PREPREG SYSTEM WILL BE DEVELOPED TO HAVE INHERENT SKIN-CORE SELF-ADHESIVE PROPERTIES SO THAT FILM ADHESIVES ARE NOT REQUIRED FOR DESIGNS WITH HONEYCOMB CORES. IT IS EXPECTED THAT THE TRL WILL BE 4 AT THE END OF THIS PHASE I PROGRAM.

Discovery Data

Mission

Blue Origin Program

Awarded on

2010-01-29

Obligated amount

$99,248

Agency

NASA

Customer

KANEKA AEROSPACE LLC

Recipient

KANEKA AEROSPACE LLC

Actions

1

Notices

0

Spending points

1

Bidders

0

Exact source records

1

Links

Exact Source Evidence

Exact external records already attached to this contract story.

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